Ahh! That seems to be the issue. We have lots of controllers, and they seemed to be the same (same part number and everything), but looking in Santricity it seems that the failed one is submodel ID 180, while the spare ones we have are submodel 138. I guess they don't mix and match. Any way of replacing with a different submodel? Or replacing both controllers (without losing all the data)? Maybe we're out of luck...